Products / Parker / Emi Shielding / CHO-SHIELD 2056 Electrically Conductive Silver-Plated Copper Acrylic EMI Coating
CHO-SHIELD® 2056 is an electrically conductive, one-component silver and silver/copper-filled acrylic coating that is specially formulated for application on plastics to provide high levels of EMI shielding.
Customer Value Proposition:
CHO-SHIELD® 2056 is an electrically conductive, one-component silver
and silver/ copper-filled acrylic coating that is specially
formulated for application on plastics to provide high levels of EMI
shielding. CHO-SHIELD 2056 is ideal for use on medical electronic
enclosures and assemblies which require high level, reliable EMI
shielding performance and may benefit from silvers’ antimicrobial
properties. The excellent electrical conductivity of the coating
allows for thinner applied coatings, saving time and money in
processing. Thinner coatings limit material wastage due to overspray
and reduce the frequency of mask washing steps. Meets UL
Specification 746-C for adhesion.
CHO-SHIELD 2056 conductive coating is ideal for a variety of
applications, including:
• High levels of EMI shielding (see shielding effectiveness curve
Fig. 1)
• Anti-static protection
• Surface grounding
• Coating of ABS, PC/ABS, and many other types of plastic enclosures
Features and Benefits:
• One component
• Easy to use. CHO-SHIELD 2056 is ready to use with simple mixing.
• Can be applied with standard spray paint equipment, no expensive
capital equipment required.
• Thermoplastic acrylic
• Material dries at room temperature-no high temperature cure ovens
required, fast throughput.
• Good adhesion to a variety of plastics.
• Silver/copper and silver flake filler
• Excellent conductivity and EMI shielding.
• Cost-effective solution for electronic enclosures and assemblies
which require high level EMI shielding and conductivity.
• Excellent-leveling, Wets and covers surfaces smoothly
• Provides great coverage at thin dry film thickness which minimizes
material costs and reduces paint cycle time.
Application Recommended Preparation
1. Clean the substrate:
The substrate surface should be clean, dry and free of oils, release
agents, dirt and lint.
2. Mix the material: Mix the material well on a paint shaker
(typically 1-minute for one-gallon can). Or, mix by hand with a
large spatula until all solids are in a homogeneous suspension.
Check that no unmixed material remains on the bottom and the sides
of the container.
3. Optional: Strain the material to reduce or eliminate the
potential for clogging the spray nozzle. The paint can be strained
through a course mesh (1000 micron) flat strainer into a pressure
pot for spray. All metal fillers should be transferred, although a
small amount of filler clusters might be collected in the strainer.
Optional thinning:
Standard thinning can be accomplished with MEK (methyl ethyl ketone)
solvent. During humid days (relative humidity >50% and temperature
>30°C/85°F), use n-Butyl alcohol and add up to 8 fluid ounces per
gallon of paint to eliminate blushing (a white tint on the drying
surface).
Fluid Delivery System:
Use a pressure pot (15 psi, 103 kPa, typical) with large diameter,
paddletype agitator at low mixing speed to keep the metal fillers in
uniform suspension.
Conventional spray equipment such as HVLP (High Volume, Low
Pressure) or DeVilbiss EGA 503 with propeller agitator pressure pots
may be used for spray application with approximately 20-50 psi
(138-345 kPa) atomizing air. Use lowest pressure possible.
Re-circulation of the paint from the mixing pot through the spray
gun and back via a pump delivery system is recommended for greater
filler uniformity. For large volume applications, a robotic spray
system with an HLVP spray gun should be used to minimize material
loss due to overspray and maximize paint transfer efficiency. Siphon
feed equipment can be used for small or prototype runs.
Spray Gun and Pressure:
Use a standard HVLP spray gun with approximately 20-40 psi (138-276
kPa) atomizing air.
A fluid nozzle with a minimum orifice diameter of 0.040 (1.016) is
recommended. To obtain maximum adhesion and conductivity, dry
spraying should be avoided. Adjust the spray pressure to achieve a
proper wet film when applying the conductive coating.
Nominal Dry Film Thickness:
A nominal dry film thickness of 0.001 inches (25 µm, 1 mil) is
recommended to obtain > 75 dB shielding effectiveness from 80 MHz to
18 GHz. However, a thinner or thicker coat may be acceptable
depending on the shielding requirements of the device being
protected. Allow material to dry 10-20 minutes at room temperature
between coats to avoid solvent entrapment.
Drying Conditions:
1. Dry at room temperature for 10-20 minutes.
2. Continue drying for 30 minutes at 65°C ± 5.5°C (150°F ± 10°F) for
0.001 inches (25 µm, 1 mil) thickness. Dry longer if thicker film,
shorter if thinner film, to achieve desired conductivity.
Note: Drying at room temperature for 24 hours will achieve similar
performance.
Clean-up:
The spray system, including spray gun, mixing pot, and containers
can be cleaned with MEK or Acetone (VOC exempt solvent). Masks can
be powerwashed with Challenge 485S barrier coat.
Storage and Handling:
CHO-SHIELD 2056 should be stored at 10ºC to 30ºC (50ºF to 86ºF) and
has a 12 month shelf life from the date of manufacturing in the
original sealed container. CHO-SHIELD 2056 is a flammable liquid.
Please consult the material safety data sheet for properhandling
procedures before use.